Paper quality

MOPS Paper Quality Information System (PQIS) is a unique Manufacturing Information Warehouse (MIW) that integrates event-based or object related data for jumbo reels, sets and rolls with time-based lab and process data coming from the process database (MOPS Historian or a third party database)

PQIS adds value to your quality system as it is vitally important to understand the process conditions that resulted in on-spec or off-quality product in order to further improve quality. In short, PQIS is the manager for paper quality information throughout the MOPS system. It saves your mill both the effort and the time involved in defining a complete quality information system. Below are a few examples of some of the specific modules available in PQIS for papermakers who want more than just data, they want useful information.

PQIS Applications

PQIS BASIC

This is the data manager of paper quality information throughout the PQIS system. It creates jumbo reels records, receives properties from many sources, detects events, calculates statistics on batch, reel or set level, performs limit checks, and maintains the historical database of reel, set and roll data. Output of selected information can be directed to any system.

PQIS CLASSIFICATION

The extended PQIS contains roll handling communication and automatic roll classification functions (in three modes: on-line preliminary, pre winder or post winder mode). The classification function projects the calculation results against the planned rolls/sets within the jumbo reel. The calculations are considering specification limits, lab data, process data, attributes and scan profiles. This function also supports optimization features with swapping rolls and changing trim patterns to optimize quality output.


PQIS REEL TRACKING

The Reel Tracking function keeps track of jumbo reels all the way from the paper machines through to the winder in a multi-machine production line, taking in-process inventories between machines into consideration. This function records abnormal or manual activity on a reel of paper (e.g. slab-offs, patches, splices, splits, etc.) which allows you to view relevant data for the jumbo reel. Furthermore, the Reel Tracking application also allows the mill to keep track of key data such as waste on a departmental or line level.


PQIS RECIPE

This module includes all functions necessary to define and maintain properties, grades, specification limits and user access rights. Powerful features simplify creating new or modifying existing specifications. Features supported include: version and audit control, creation and last used dates. Maintenance of the specifications can be done by quality or by property. This enables changes for a specific property on a number of grades simultaneously.

WinMOPS REEL DATA

Using this display, the operator can view reel-based quality and process data including expanded profiles. It shows the last reels produced together with reel length, grade and other important information.

WinMOPS RUN DATA

Using this display the operator can view reel-based quality, process data statistics and snapshots describing the current run. The display is updated as the run progresses. Previous runs of the same grade can also be requested.

WinMOPS PROFILE

It shows scan, reel, set and roll profiles. Last, minimum, maximum and standard deviation profiles can be calculated and displayed among other statistics. Lab profiles can be displayed together with QCS scanned profiles.

WinMOPS REEL IMAGE

Using time stamped profiles, reel, set and roll data, this display shows information on profile images color-coded according to grade or customer specifications. Supports zoom functions and presentation of overlaid trim patterns and defect/hole data.

WinMOPS CLASSIFICATION

These results are presented on a roll level together with roll data. Optimization features such as swap rolls are supported.

WinMOPS QC DATA

This quality control display provides manual data entry and master display capabilities for administration of lab tests made at reel or set level. Both single data and lab profile data are handled. Supports limit checks and easily configurable for different departments.

WinMOPS QCIRM

Quality Control of Incoming Raw Materials and Competitors test data.

WinMOPS COR

The Quality Follow-up tool – Customer Order Roll (COR), is used for customer claims etc. With an easy to use search/filter functionality you can combine diffrent kind of information like: – Customer Order info, – Lab data, – Process data, – Profiles (Scan & Lab), – Reel Image, – Defect Map and Roll values/Roll Classification to understand and give feedback to production, sales and customers.

Frequently asked questions

We’ve compiled answers to some of the most frequently asked questions about MOPS. If you have additional questions about our systems, projects, or services, don’t hesitate to reach out to us!

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What’s the ROI of MOPS?

Every mill is unique, and the benefits of MOPS can vary. Common areas of return include cost savings in processes and improved data management across mill-wide and enterprise-wide operations. Customers have reported significant improved results as:

  • Yield improvement
  • Chemical savings
  • Reduction in off-grade products

While we can’t promise specific outcomes for your mill, we can guarantee that MOPS provides the tools you need to drive measurable improvements.

What are the benefits of MOPS?

MOPSsys serves as a Manufacturing Information Warehouse for your mill, delivering key advantages such as:

  • Improved customer service
  • Reduced quality losses
  • Increased production
  • Seamless support for corporate ERP systems
  • Greater production flexibility
  • Reduced downtime
  • Enhanced environmental control and reporting
  • Lower raw material, energy, and chemical costs

MOPS provides the tools you need to optimize operations and drive efficiency across your mill.

We already have a Process Database. Why add MOPS?

You don’t need another database if you already have one—that’s great! But what about the applications? MOPS isn’t just a database; it’s a Manufacturing Information Warehouse with specialized tools for:

  • Automating production loss time reporting (PLA)
  • Analyzing paper and bale quality information (PQIS, BQIS)
  • Evaluating and reporting quality production statistics (QPS)
  • Tracking machine equipment performance (MET)

MOPS adds value by delivering actionable insights and streamlining processes beyond what a standard database can offer.

What makes MOPSsys different?

MOPSsys is dedicated exclusively to the pulp, paper and tissue industry, but works in other production or laboratory business also. Our deep understanding of the challenges modern mills face allows us to deliver proven, cost-effective solutions tailored to your needs. Customers value our expertise in implementing systems because we don’t just provide technology—we understand your business. From process databases to specialized mill applications, we offer tools designed to help you improve operations and profitability.

What technology powers MOPS?

MOPS is built for the Windows platform using technologies making access available from other platforms. The MOPS platform is modular, composed of micro-services and micro-frontends, making it possible to customize and extend installations to meet the needs of each customer. The user interface is based on standard web browsers. Communication protocols are HTTP for regular service requests and MQTT (Message Queue Telemetry Transport) for asynchronous event distribution, ensuring access from any system.