MOPS OCT Online Cost Tracking

Relate Production Cost information with key Quality information!

MOPS Online Cost Tracking (OCT) allows you to automatically calculate a cost on what you are producing, and also calculate cost on lost production due to machine shuts etc. Cost information can be calculated on Jumbo Reel, Production Run, Grade, Roll and Order, Period (e.g. day, month year) and can be combined and presented together with any Quality or Process information in MOPS.

Production information like Jumbo reel data, Flow meter measurements and Electricity spot prices are transferred to the MOPS OCT module and key Cost data is being calculated. The Cost information is then available in MOPS and can be combined with any Quality information in PQIS and with any process data in Historian.

MOPS OCT supports the following production processes:

  • GROSS and NET Production of board or paper machines (including online coating)
  • Offline coating
  • Unbleached and bleached pulp production
  • Steam generation
  • Electricity generation
  • ClO2 production

Frequently asked questions

We’ve compiled answers to some of the most frequently asked questions about MOPS. If you have additional questions about our systems, projects, or services, don’t hesitate to reach out to us!

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What’s the ROI of MOPS?

Every mill is unique, and the benefits of MOPS can vary. Common areas of return include cost savings in processes and improved data management across mill-wide and enterprise-wide operations. Customers have reported significant improved results as:

  • Yield improvement
  • Chemical savings
  • Reduction in off-grade products

While we can’t promise specific outcomes for your mill, we can guarantee that MOPS provides the tools you need to drive measurable improvements.

What are the benefits of MOPS?

MOPSsys serves as a Manufacturing Information Warehouse for your mill, delivering key advantages such as:

  • Improved customer service
  • Reduced quality losses
  • Increased production
  • Seamless support for corporate ERP systems
  • Greater production flexibility
  • Reduced downtime
  • Enhanced environmental control and reporting
  • Lower raw material, energy, and chemical costs

MOPS provides the tools you need to optimize operations and drive efficiency across your mill.

We already have a Process Database. Why add MOPS?

You don’t need another database if you already have one—that’s great! But what about the applications? MOPS isn’t just a database; it’s a Manufacturing Information Warehouse with specialized tools for:

  • Automating production loss time reporting (PLA)
  • Analyzing paper and bale quality information (PQIS, BQIS)
  • Evaluating and reporting quality production statistics (QPS)
  • Tracking machine equipment performance (MET)

MOPS adds value by delivering actionable insights and streamlining processes beyond what a standard database can offer.

What makes MOPSsys different?

MOPSsys is dedicated exclusively to the pulp, paper and tissue industry, but works in other production or laboratory business also. Our deep understanding of the challenges modern mills face allows us to deliver proven, cost-effective solutions tailored to your needs. Customers value our expertise in implementing systems because we don’t just provide technology—we understand your business. From process databases to specialized mill applications, we offer tools designed to help you improve operations and profitability.

What technology powers MOPS?

MOPS is built for the Windows platform using technologies making access available from other platforms. The MOPS platform is modular, composed of micro-services and micro-frontends, making it possible to customize and extend installations to meet the needs of each customer. The user interface is based on standard web browsers. Communication protocols are HTTP for regular service requests and MQTT (Message Queue Telemetry Transport) for asynchronous event distribution, ensuring access from any system.